Building Your Box's Foundation

The corrugated boxes starts with three key components:

• The outer liner: The face of your box
• The fluted medium: The wavy heart that gives strength
• The inner liner: The final protective layer

These three elements come together in a dance of heat, pressure, and precision to create the corrugated board - the foundation of your box.

MOQs  

At PrinttPixel, we understand the importance of scale in the packaging industry. Our minimum order quantity (MOQ) for corrugated boxes starts at 2,000 pieces. This allows us to maintain high-quality standards while offering competitive pricing. We believe that larger orders can significantly reduce costs per unit, making it more economical for our clients.

For businesses with bigger needs, we are happy to accommodate higher volume orders. By placing larger orders, you can take advantage of even better pricing options. We encourage you to reach out for a quotation tailored to your specific requirements. Our team is ready to work with you to ensure you receive the best value for your packaging solutions.

Whether you need corrugated boxes for shipping, retail, or any other purpose, PrinttPixel is here to provide reliable and cost-effective packaging solutions that meet your needs. 

The Corrugated Creation Process: From Paper to Package

At PrinttPixel, we believe that understanding how your packaging is made is just as important as the final product itself. Our corrugated boxes are designed to be sturdy, reliable, and eco-friendly, making them perfect for a wide range of applications. Here’s a simplified breakdown of the corrugated box creation process, showing you the effort and craftsmanship that goes into each box.

 Step 1: Gathering Materials

 The journey begins with sourcing high-quality materials. The primary raw material for corrugated boxes is kraft paper, which is known for its strength and durability. This paper is sourced from sustainable forests, ensuring that our production process is eco-friendly.

Step 2: Corrugation

The heart of the process lies in the corrugator machine. Here’s where the magic happens! Large rolls of kraft paper are fed into this machine, which uses heat and pressure to create the wavy flutes that give corrugated cardboard its strength. This fluted medium is then sandwiched between two flat sheets of linerboard, forming a sturdy structure that can withstand heavy loads.

Step 3: Gluing

Once the fluted medium is formed, it’s time to bond it with the outer and inner liners using a special corn starch-based adhesive. This glue is applied carefully to ensure a strong bond that will hold up during shipping and handling.

Step 4: Cutting and Creasing

After the layers are glued together, the large sheets of corrugated board are cut into specific sizes using precision cutting machines. Creasing machines then score the board at designated points, allowing for easy folding into box shapes later on.

Step 5: Slotting

Next, we use a slotting machine to create flaps and tabs on the box. This step is crucial because it determines how the box will fold together. The slots allow for easy assembly while maintaining structural integrity.

Step 6: Folding and Gluing

Now comes the exciting part! The scored sheets are folded along the creases to form the basic shape of the box. Glue is applied to secure the flaps in place, ensuring that each box holds together firmly.

Step 7: Quality Control

Before any box leaves our facility, it undergoes rigorous quality checks. We inspect each box for proper dimensions, strength, and overall quality. This ensures that only the best boxes make it to our customers.

Step 8: Printing 

If desired, we can add custom printing to your boxes at this stage. Whether it’s your logo or product information, our advanced printing technology allows us to create vibrant designs that enhance your brand's visibility. 

Step 9: Packaging and Shipping

Finally, once all boxes are assembled and inspected, they are carefully packaged for delivery. We ensure that they arrive at your location in perfect condition, ready to protect your products.

Why Choose Our Corrugated Boxes?

• Strength: Our boxes are designed to withstand heavy loads and rough handling.
• Eco-Friendly: Made from sustainable materials, our boxes are recyclable.
• Customization: We offer options for size, shape, and printing to meet your specific needs.
• Cost-Effective: With a minimum order quantity of 2000 pieces, you can benefit from lower prices per unit. 

At PrinttPixel, we take immense pride in our corrugated box creation process. Each step reflects our commitment to quality and sustainability, ensuring that your products are packaged securely while also being kind to the planet. Whether you need packaging for food items or electronics, our corrugated boxes provide reliable protection and an excellent branding opportunity. Ready to get started? Contact us today to discuss your packaging needs!